On mixers and motors: Some years ago I received a kitchen mixer, handheld, as a gift.  When I went to try it, I noticed that it rattled in an unlikely way.  Before plugging it in, I opened it up, and found a spare screw in it--a 2+1/4"-long case screw, bright metal with the fluted thread of a sheet metal screw.

It wouldn't have worked very well with that loose in the housing.

Here's the mixer:

http://i1065.photobucket.com/albums/u394/njGreybeard/mixer-1_zpsbkvbbqtf.png

You can see the commutator to the left of the fan, a split ring (cylinder) of brass wired to the windings on the rotor to its left.  In a universal motor, the rotor is also the armature.  You can see the stator (field winding here) wrapped around a magnetic structure that carries the windings' field to within a few hairs' breadths of the rotor.

A universal motor can run on AC or DC.  This appliance is specified for AC only, and there are several possible reasons.  Most likely is that the switch contacts are not designed to interrupt the continuous flow of current backed by the electrical and mechanical inertia of the rotating machine and it magnetic circuit.

I noticed something else, and it took me a moment to figure out, leading to a moment of 'Oh wow, look at that!' glee.  It's near the right of the photo, on the end of the motor shaft, past the worm that turns the beater gears.  See that oddly-shaped white thing with the spring within it?  It's made of nylon or some similar material, and on the far side is a small button or boss that bears against one of two blades with electrical contacts between them.

Here's a bigger picture:

http://i1065.photobucket.com/albums/u394/njGreybeard/mixer-2_zpsbu1bjltc.png

So ... what is it?  I'll bury the answer in the next post.  Have fun thinking it over.  I think you'll get a little kick out of it.

Norm d'Plume wrote:

You're talking to a guy who's knowledge of electricity is limited to getting zapped by a handmixer and melting a screwdriver.

The older telephone central offices have basements filled with huge tanks of sulfuric acid, with giant plates of lead and lead suplhate hanging in them.  They're the backup batteries, and as it typical of lead-acid batteries, they can dump a lot of current.

Telephone central offices used to, and to a degree still do, run on -48 volts DC, which is the basic POTS voltage.  ('POTS' = 'Plain Old Telephone Service', and yes, it's an industry acronymn.)  This is carried by big copper busbars running overhead in the switch rooms.  Everything the maintenance and repair staff used ran on -48: the trouble lights, the soldering irons, all of it.  You clipped one side to an equipment frame and the other to the copper bar overhead, and you went to work.

One day someone was working overhead on something that required a wrench.  He dropped it and it made contact with the copper busbar and the steel rod that supported the busbar, both at once.  The busbar is insulated from its support, but neither was insulated from the wrench.  Thousands, or maybe tens of thousands, of amps flowed.  There was a blinding flash and a louder bang.  The wrench was gone--vaporized!

Now I catch up on promised photos.

I beg to differ, njc. I don't think the Filbert Flange will mesh with the Grapple Grommet.
https://www.youtube.com/watch?v=FJ6jCM3UeZo


That's not a Filbert Flange, that's a Fleistine Fillet!

The motor of your mixer is probably a universal motor, which uses 'brushes', blocks of graphite which carry current into a surface sliding beneath them.  In the case of the universal motor, the sliding contacts are a split ring, creating a commutator, which connects the windings differently according to how the rotor is turned.

The motor of the air conditioner is almost certainly a brushless induction motor which requires AC.  The motor is completely immersed in the air conditioner's heat-transfer 'coolant', which cools the motor and, via a little oil mixed into the fluid, also lubricates the motor.

The idea is that the short will be routed back via the metallic ground' conductor.  Even a substantial current can't develop a lot of voltage across that very-low-resistance connection, so unless you are drenched with water, your own resistance will divert 99.99% of the current through the ground, and that current will be sufficient to blow a fuse or pop a circuit breaker.

The downside is that if you're holding a grounded tool and you get hooked up to another current source, the circuit to ground goes straight through you, with many bad effects.  Ground-fault circuit interrupters guard against this, but they need to be tested.  They do fail, and they generally leave their outputs energized when they do.  You need to check them if you mean to trust them.

Some years ago, double-insulated tools were available.  They keep you out of the circuit altogether, which strikes my engineering mind as the better solution.  I don't know whether they were de-listed or just forgotten.  It's worth noting that one essential tool for a TV repairman was an isolation transformer that would deliberately disconnect the chassis from electrical ground while providing AC power, so that if the repairman accidentally came in contact with high voltage somewhere, there would be no circuit to complete.  I'm not sure how much it would help if the voltage was the picture tube accelerating voltage, which ran from 40,000 volts to 120,000 volts in various TV models.  (The accelerating voltage was actually produced as a by-product of the horizontal sweep, which had to snap back at the end of each scan.  A circuit configuration called a blocking oscillator provided the sawtooth wave and the charge reservoir for the accelerating voltage provided a place to dump the energy when that 'flyback' was arrested.)

3,031

(1,528 replies, posted in Fantasy/Magic & Sci-Fi)

I'll try to get your photos today.

I've been working on changing the bias network to keep the base bias currents steady as the supply voltage changes.  Unfortunately, my digital meter only gives me two figures at the currents in question, and when the upper digit is '1', you don't get the full benefit of the two figures.

Now, I found a configuration that combines a voltage regulation mechanism that's not good enough with a crossover-counterbalance.  They hold the current in the collector circuits (governed by the base currents) to within 10 microamps out of 120 from 4.4 to 9.4 volts.  I'll have to set it up with an analog meter to see just how stable it really  is, but it looks more than good enough.

Why is this important?  Because the amplification of small signals in the common-base circuit is quite sensitive to the DC operating point, which is set by the bias circuits and the currents they produce.

If those readings look good, the next step is to build the AC small-signal circuit on top of this stabilized-bias amp.  I don't know how much extra noise the voltage-regulating transistor may allow in, but I'll probably add a cap to help bypass it.  I need two more resistors, four signal caps, and two high-frequency bypass caps.

We'll see if I still have the factor-of-20 voltage gain.  If not, I can try tweaking up the collector current a bit.

Then I need to worry if I have enough resistors in the values I need.  They are not values available at Radio Snack (which is being wolfed down by Sprint).

Amy ... I have a few more things to mention on Honor.  I'll do it as soon as I'm finished here.

Norm D ... Grounding and electricity:

There's a whole layer cake of theory on grounding, and I don't have the expertise to go many layers up.  But then, you'd have a hard time following.

So ... some basics about electricity.

The basic unit of electricity is the electric charge.  Negative charge is carried by electrons, which move easily through conductors.  Positive charge is in the nuclei of the atoms, which are fixed in place in solid conductors.  In liquids, they are still hard to move because they are millions of times heavier than electrons.

Charge is measured in Coulombs, each Coulumb being about 6.24x10^18 electron charges.
Electric current is charge in motion: an Ampere is the movement of one Coulomb per second though a notional surface.  (An electric current creates a magnetic field around it.)

Electric fields (electric potential) extend from positive to negative charges; positive and negative charges attract each other, and if allowed, current will flow 'from positive to negative', which means electrons move toward the positive charge.

Now ... how much voltage (potential) does it take to propel that current from one point to another?  In the simplest case, current flows in proportion to voltage, and that proportion is called conductance.  We usually talk of conductance by its numerical inverse, resistance (ratio of voltage to current).  The amount of resistance follows from the bulk properties of the materials involved (silver has a very low bulk resistance or resistivity; fused quartz has a resistivity 10^17th higher) and from the geometry (multiply by length, divide by cross-section area).

What this means is that even a poor conductor like the earth beneath us can act as a good conductor if we get a good cross-section--and there's a lot of earth to get that cross-section.

And  ... how much charge do you need to pile up to create a potential of one volt?  That depends on two things: the geometry of where you're piling up the charge, and the bulk properties of the materials that the electric fields penetrate.  (The bulk property is called permittance, and the proportion of charge to voltage is called capacitance.)

The earth is a big object, and you can pile up a lot of charge in it without much changing its electrical potential relative to anything.   (Electrical potentials are always relative to each other or to something.)

So in concept, electrical earth (or 'ground' as we Yanks say) is a reference point that can absorb or provide infinite current with no change in voltage.

Of course, nothing's perfect.  Still, if you get an accidental connection to a 120 or 240 volt power line, a good connection to ground can divert enough current to pop a circuit breaker.  (And Ground Fault Interruptors detect ANY leakage to ground, by looking for a difference between the incoming and outgoing currents.)

The 'ground' potential from one part of a building can differ from another by several volts, for a variety of reasons.  This can cause havoc with the old coaxial-cable ethernets, which is why the more recently designed twisted-pair networks are transformer-coupled at both ends.

Within an electronic circuit, 'ground' is a place in the circuit network that serves as a reference point for (almost) every voltage and a current sink for nearly every power supply element.   There are different symbols for circuit ground and 'chassis' ground, though they may in fact be the same.

Resistivity is a bulk property of a material and is unaffected by any but the highest frequencies.  Capacitance is more interesting.  Every bit of geometry in the layout of a circuit introduces capacitance.  At frequencies below ten megaHertz or so, only the devices built as capacitors have gross effects; the effects of stray capacitance are generally small.  (But not always; the product of capacitance and resistance determines the frequency at which effects begin.)

Analagous to and inverse to capacitance is the property called inductance.  It follows from energy stored in the magnetic field induced by a current and acts like inertia on the flowing current.  (The stored energy depends on the amount of current, the geometry, and the properties of the materials which the magnetic fields penetrate.)  Where capitance means that voltage grows over time with current, inductance means that current grows over time with voltage.  (Resistance divided by inductance tells you the frequency at which inductive effects become significant; in both cases the 'time constant' is one over the angular frequency, and the angular frequency is two-pi times the cyclic frequency.)

Which is more than you ever want to know, but it gives another important use for grounded conductors in circuits.  A 'ground plane' can keep the elecric and magnetic fields generated in one part of a circuit from influencing those in another.  And, in a behavior called 'a transmission line', it can help a high-frequency signal move through an adjacent conductor in an orderly way.  (Transmission lines lie between the behavior of ordinary circuits and the behavior of radio waves.)

Now that's =way= too much information!

Amy's magic bear only a loose relation to electrical grounding.  I'll try to give an intro here after I run some critical errands.

3,034

(1,528 replies, posted in Fantasy/Magic & Sci-Fi)

Well, I have tinkered with the head amp to make it more resistant to changes in battery voltage.  (The output drops about 2 dB when the voltage drops by 1.6 volts.)  I'm going to have to play fast and loose with the circuit board to fit it all.

And then I have to -try- it to see how much noise the thing introduces.

Wednesday I try to find someone to take books with a hope of selling them.

Ouch!  I see you used  the adjective for Coral's soreness.

So I gather that my blue-pen prejudices were of some use?

Which reminds me, I used actual blue ink -- Diamine Havasu Turquoise -- to mark up the copy and I need to refill the pen.  I have to buy ink soon, too.  (Not that one.)

edit: So when does the new model come out for show?

3,037

(1,528 replies, posted in Fantasy/Magic & Sci-Fi)

Your stories are worth it.  Your weakness  match at least some of my strengths, and vice versa.  I know you're trying to nurture some of those skills in me.  I'm happy to return the favor.

3,038

(1,528 replies, posted in Fantasy/Magic & Sci-Fi)

And when I have the head-amp done, I'll need to go through my resistor stocks and see what I need to order.  There are 24 "preferred number" values per decade (see Wiki-P, E24), and eleven plus decades of interest, with some values missing on the ends.  (Plus different sizes for 1/8, 1/4, 1/2, 1, and 2 watt dissipation.)  Most resistors are cheap in quantity 10 or 25, but the sheer number to stock adds up the cost.

(I also need to order some 100uF tantalums.  I thought sure I had some around here.)

3,039

(1,528 replies, posted in Fantasy/Magic & Sci-Fi)

The head amp is needed to sell a spare turntable.  Its cartridge is a moving-coil type and the few ordinary receivers that have a phono input are set up for moving coil.  MC has a higher impedance, meaning more (milli)voltage and less (micro)amperage.  It's easier to amplify and maybe less sensitive to electromagnetic noise, but more sensitive to high-frequency loss due to capacitance in the cables.

I need a voltage gain of about 10x to 16x.  See the article on the amplifier design listed above.  It also has to keep EM noise out.

Want a scope photo?

Anyway, I've spent about 8 hours on my last round of reviews for Amy, so I've got to get back to work.

Gee, where has this month gone ..?

It's not there.  You have to chase links from Amy's portfolio, or from your last review of it.

I'm not hungry for points (I don't know about KH) but if you want to encourage new reviewers you should probably repub.

Took me a moment to find it.  Okay.  I'm going to print it out later and go over it carefully.

3,042

(1,528 replies, posted in Fantasy/Magic & Sci-Fi)

Oh, for those who argue for more dialogue and less summary, I point you to Poe's Hop-Frog.  See how much of the dialogue is summarized, and to what effect.

3,043

(1,528 replies, posted in Fantasy/Magic & Sci-Fi)

Actually, the things I'm mourning are large-format, well-illustrated  glossy books, the sort of things that e-readers cannot represent.  Five of them, laying flat, took nearly two feet of shelf space, but still ... .

I've got lots of other cleaning.  I've also got books that I may have to chuck, including about twelve shelf-feet of Star Trek novel.  There are twenty or so I might like to keep; the rest have little commercial value and I probably can't find anyone to take them.

I'm willing to get my possibly-complete set of Ngaio Marsh go, keeping only three duplicates so I can study her technique.  Likewise mysteries by a number of lesser authors.  Marsh's are good technically but I don't really enjoy them.

One book I thought I'd have to give away got me a dollar from a mid-range but selective store (a boutique store, if you like).  It was an odd-format (maybe ten by maybe 4+1/2) hardcover with a title something like "(Images of) Asia", four or five hundred pages of well-executed pen-and-ink drawings of art and architecture from central, east, and south (east-west-central) Asia, with text.  Not quite scholarly, not eye-catching and pretty, but maybe of interest to architects and scholars.

I have that near-mint turntable, but I'm not going to find a buyer who'll pay what it's really worth.  (The cartridge has less than five hours of playing on it, and a replacement for that cartridge starts at $300.)  BUT it's a moving-magnet cartridge, so I need a head amp ... anyway, I've got the original type transistors and they work a little better than the ones I have.  The thing is quite sensitive to the battery voltage, not in the main circuit but in the bias network, and I want to put pilot LEDs in series with the circuit.  This may mean a tiny bit more noise, but it means that the ratio of fresh-battery voltage to worn-battery voltage will be greater.  (I have some nice red LED's that light adequately on 140 microamps--These, I think.)  This means that I'll need to stabilize the bias voltages, requiring another transistor and two resistors, and splitting the outer bias resistors (1MOhm in the original design.)  And, in the hope of reducing any shot noise I introduce, another 47 trillionths of a Farad of capacitance in just the right place.

I've got a layout that is, like all the others, too damn tight.  I'll try it when I get home.

I suppose the right test for the noise introduced is The Dark Side of the Moon: "I've been mad for ++++ing years, absolutlely ... .", which is audible in vinyl with a good-enough turntable.

Now to reviewing.  Amy's story first.

3,044

(1,528 replies, posted in Fantasy/Magic & Sci-Fi)

My housing crisis is turning into a chronic clean-up, which means things will be a mess for a long time.  I've gotten a few dollars for about forty pounds of books, and I'll always second-guess myself on what I let go.  I probably need to clear out another four to ten shelf-feet of papaerbacks (besides those I'm shopping around now), but I may not be able to find buyers for them.

Okay, so now I'm trying to get back to business.  In the next two or three days I want to start to catch up on reviewing, and to start writing again.  It may take me some time to pick up where I left off.

Meanwhile, I'm having my electronic design skills challenged.  See users.ece.gatech.edu/mleach/headamp , first design (dual-ended common-base amp, no current mirrors).  A very nice design, but a long start-up (settling) time because of the extraordinarily low-frequency limit on its input side.  The output side's low-frequency limit appears to be a decade higher (but still below  the stock 20 Hz).  And the floating battery means that powering two of them off a common supply requires some trickery.  (The article tells of a manufacturer who did it with an incandescent lamp and photovoltaic cells--the sort of exotic excess that Truly Impresses audiophiles.)

amy s wrote:

1300 words left and I just got Katerina to the vault. Oi!

Waiting for it.

3,046

(520 replies, posted in Fantasy/Magic & Sci-Fi)

Adrenaline tends to overcome both pain and injury, with a high price to be paid later.  But if Catherine is worried and doubting the injury will overcome her sooner.

Can she be lashed to her horse?

Six is okay.  You can tile a plane with hexagons.  But not any more-sided convex polygon, so we're at the limit.

3,048

(520 replies, posted in Fantasy/Magic & Sci-Fi)

Just stay a safe distance from K ...

As Morticia Addams said of the furniture in the family mansion, most of it's not even electrified.

3,050

(520 replies, posted in Fantasy/Magic & Sci-Fi)

10 kV, but how  much current or charge is behind it?  Your typical static-electric spark can break the 10 kV limit, but with little harm unless you have an explosive atmosphere.